Specifically designed to tackle challenges beyond traditional methods, the abrasive flow polishing machine delivers proven results across critical industries:
Automotive Components – Measurable Improvements in Fuel Efficiency
Transmission valve body flow channel polishing: Reduces processing time from 35 minutes to 8 minutes per part, achieves surface roughness Ra 0.02μm (from Ra 0.05μm), and increases hydraulic system response speed by 18%.
New energy motor housings: Polishes cooling channels with 8:1 depth-to-diameter ratio, achieves 100% burr removal, and reduces leakage defects from 3‰ to 0.1‰.
Medical Devices – Precision Critical for Implant Safety
Artificial joint ball head polishing: Achieves mirror finish at Ra 0.01μm, reduces wear rate by 40%, and complies with FDA 510k certification.
Orthopedic screw thread treatment: Eliminates micro-cracks while preserving thread integrity, extending fatigue life by 2.3 times.
3C Manufacturing – Enabling Next-Gen Consumer Electronics
Hinge shaft inner cavity polishing: Processes R-angles within 0.8mm apertures, boosting MIM component yield from 87% to 99%.
Smartphone frame injection port treatment: Replaces manual polishing, increases shift output by 6x, and meets Apple supply chain standards validated by Ansys fluid simulation.
Equipped with pressure adaptive compensation (±0.2MPa accuracy) and abrasive lifespan monitoring, each machine handles over 300,000 parts annually. Proven in 24/7 production at BYD blade battery mold lines, Medtronic spinal implant facilities, and Huawei hinge workshops.